Barfeeders
Under one-minute diameter changes
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INFINITY is an automatic bar feeder designed specifically for Swiss Type lathes.
Complete Control with PLC Touch Screen:
INFINITY places full control of the bar loader at your fingertips through an intuitive PLC touch screen interface. The electronics seamlessly interact with a brushless motor and digital solenoid valves, allowing precise adjustment of torque, speed, and all operational functions of the machine.
Effortless Diameter Adjustments:
The guide bushings within the bar's channel are automatically recalibrated by the PLC in just 60 seconds, accommodating the new diameter of the machine effortlessly.
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FUSION is an automatic loader tailored for fixed head lathes, capable of handling bars up to 52mm in diameter. It comes in various length options, ranging from 2000mm to 6000mm.
Simplicity Meets Precision:
FUSION stands out as an exceptionally user-friendly automatic loader that eliminates the need for tooling. It seamlessly self-adjusts within 60 seconds, configuring the bar processing parameters on the PLC. This remarkable feature is made possible by a patented technology from Top Automazioni, where rests are strategically positioned at 300mm intervals along the entire loader guide channel, automatically adapting to within a single millimeter of the bar's diameter to be machined.
Enhanced Efficiency and Stability:
Compared to traditional loaders, FUSION offers reduced setup times and superior bar rotation stability. This advantage arises from its support on multiple points along the loader guide channel, providing greater stability than the combination of the lathe clamp and loader alone.
Innovation Meets Versatility:
FUSION is an innovative and versatile loader, perfectly suited for supporting rotating bars at high working speeds. It offers a range of bar loading magazine options, including single-level, high-multi-level 3-level, low single-level, and bundle configurations, catering to a wide spectrum of customer requirements.
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XFILES-S is an automatic loader designed for fixed head lathes, capable of handling bars up to 100mm in diameter. It is available in various length configurations, ranging from 2000mm to 6000mm.
Simplicity Meets Precision:
XFILES-S stands out as an exceptionally user-friendly automatic loader that eliminates the need for tooling. It seamlessly self-adjusts within 60 seconds, configuring the parameters for processing the bar directly on the PLC. This remarkable feature is made possible by a patented technology from Top Automazioni, where rests are strategically positioned every 300mm along the entire loader guide channel, ensuring automatic adjustment to within a single millimeter of the bar's diameter to be machined.
Enhanced Efficiency and Stability:
Compared to traditional loaders, XFILES-S offers reduced setup times and superior stability during bar rotation. This advantage arises from its support on multiple points along the loader guide channel, providing greater stability than the combination of the lathe clamp and loader alone.
Innovation Meets Versatility:
XFILES-S is an innovative and versatile loader, perfectly suited to support rotating bars at high working speeds. It offers a range of bar loading magazine versions, including high-multi-level 3 levels, low single level, and bundle configurations, catering to a wide range of customer needs.
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BETA is an automatic loader designed for fixed head lathes, capable of handling bars with diameters of up to 50mm. It offers various length options, ranging from 2000mm to 4000mm.
Precision and Durability:
BETA features an oil-bath polyurethane guide channel with a circular cross-section, meticulously designed to match the lathe's bar passage. At the loader outfeed, you'll find a self-centering bushing that requires replacement every 5mm, depending on the bar's diameter being processed.
Robustness and Stability:
BETA is renowned for its robust construction and exceptional stability, ensuring reliable performance. It is available in the high single-level magazine version, offering a practical and efficient solution for your machining needs.
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RETURN SPEED is an efficient workpiece unloading system, specifically tailored for customers dealing with long rods or shafts that cannot be easily removed within the lathe clamp.
Remarkable Speed and Versatility:
RETURN SPEED boasts remarkable speed, requiring just 23 seconds to unload and prepare for the next workpiece. Its fully adjustable parameters, managed through the PLC, minimize downtime, with the only time-consuming step being the change of the elastic clamp.
Seamless Integration:
To operate effectively, this unloader necessitates reductions inserted within the lathe counter-spindle. RETURN SPEED offers an 800mm axial movement, simplifying this setup process.
Wide Range of Compatibility:
This fast and reliable unloader accommodates workpieces with diameters ranging from a minimum of 10mm to a maximum of 80mm.
Optimized Storage Capacity:
RETURN SPEED features an adjustable inclined unloading magazine with a storage capacity of up to 800mm in length, covering 1500mm. Additionally, it offers a multi-column version where unloaded pieces can be stored in several rows, with a maximum of 5, significantly expanding the unloading capacity.
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MAGIC ELECTRIC is a versatile loader designed to facilitate the processing of bars with specific length and diameter requirements.
Length and Reducer Guidelines:
The maximum workable bar length is determined by the dimensions of the lathe spindle. It's crucial to note that the bar cannot rotate inside the bar feeder. Reducers, which must be inserted into the lathe, should not exceed 5mm of the processed bar's diameter to ensure the proper functioning of the MAGIC ELECTRIC loader.
Specifications:
MAGIC ELECTRIC is engineered to handle bars with a maximum length of 1600mm, as well as pre-cut shafts with a minimum length of 200mm. Its operational range spans from a minimum diameter of Ø8mm to a maximum of Ø100mm. The loader boasts full self-adjustment capabilities through the PLC panel.
Efficient Electric Automation:
MAGIC ELECTRIC operates solely on electric motors, eliminating the need for pneumatic connections. To align the bar with the lathe spindle, it features a guide channel with polyurethane rollers. This channel automatically positions itself and introduces the bar to be processed with the appropriate thrust for the diameter of the operation.
Optimized Setup:
For seamless operation, this type of loader requires the installation of reductions within the lathe spindle. MAGIC ELECTRIC simplifies this task with a dual axial and radial drive, providing an 800mm range of movement to facilitate setup.
Enhanced Versatility:
MAGIC ELECTRIC is known for its speed and precision. It can be paired with a magic bushing, ideal for lathes with shorter spindles, enabling the safe processing of 1600mm bars.
Storage Solutions:
MAGIC ELECTRIC comes equipped with an adjustable inclined magazine with a storage capacity of 800mm. For those handling pre-cut bars, it offers a multi-column version, allowing bars to be stored in several rows, thereby increasing efficiency and productivity.
Product Lines
BENEFIT #1: COST-EFFICIENCY
Top Automazioni's Patented Self-Adjustable Guide Bushings:
Our innovative self-adjustable guide bushings system, developed and patented by Top Automazioni, allows customers to maximize cost-efficiency. With this system, you can utilize the full bar stock diameter capacity of the bar feeder using just one (1) set of guide bushings. These guide bushings are conveniently adjustable, millimeter by millimeter, directly from the HMI panel. Crafted from high-quality vulcanized rubber (Vulkollan), this patented system comes standard with the following bar feeders: X-FILES-S, FUSION, and INFINITY.
Benefits of Top Automazioni Barfeeders
BENEFIT #2: SWIFT SETUP
Ready in Just 1 Minute:
Setting up your equipment for different diameters is a breeze. Our series of adjustable guide bushings can be configured to the required diameter in just ONE MINUTE using the HMI panel.
BENEFIT #3: PRECISION BAR CONTROL
Achieving Perfect Bar Control:
Our bar feeders—X-FILES-S, FUSION, and INFINITY—provide precision and control that ensures top-notch results. They come equipped with five to nine self-centering guide bushings modules (quantity varies based on bar feeder length). This means consistent support for both the bar-pusher and the bar every 250 mm (9.84 inches) during the cutting process. You can count on perfect bar control for your machining needs.